SA-6XBZ-200

Automatic Wire Drawing & Packaging Line

Combination of dead block coiler and coil wrapper for wire drawing, coiling, strapping, wrapping, weighing and labeling of wire coils

  • Packaging speed 65sec/pc
  • Inner diameter of coil 450mm (±20mm)
  • Outer diameter of coil 800mm (±20mm)
  • Coil length 250-500mm
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  • SA-6XBZ-200 Automatic Wire Drawing & Packaging Line
  • SA-6XBZ-200 Automatic Wire Drawing & Packaging Line
  • SA-6XBZ-200 Automatic Wire Drawing & Packaging Line
  • SA-6XBZ-200 Automatic Wire Drawing & Packaging Line

This integrated coil packaging system combines dead block wire drawing machines with a coil wrapping unit, delivering a fully automated solution for wire coil processing. The line supports manual or automated feeding using AGVs, forklifts, or overhead cranes, and includes a customizable wire drawing feature tailored to your production capacity and process requirements.

Once the drawn wire reaches the preset weight, the system performs automatic cutting, strapping with PP or PET bands, and automatic transfer to the wrapping station. Coils are then wrapped through the eye using your choice of woven tape, PE film, or kraft paper, followed by automated weighing, label printing, and label application.

All label data is uploaded in real time to your ERP or MES system, enabling efficient data sharing, traceability, and production reporting. The complete process ensures consistency, speed, and reduced manual intervention.

Transforming Coils: From Exposure to Protection
SA-6XBZ-200 Automatic Wire Drawing & Packaging LineBefore packaging
SA-6XBZ-200 Automatic Wire Drawing & Packaging LineAfter packaging
SA-6XBZ-200 Automatic Wire Drawing & Packaging Line
Specifications
  • Type: Horizontal coil wrapping machine with roller conveyor
  • Dimensions (L×W×H): 14×9×5m
  • Inner diameter of coil: 450mm ±20mm (machine can be designed based on the required size of customer's products)
  • Outer diameter of coil: 750mm ±20mm (machine can be designed based on the required size of customer's products)
  • Coil length: 300mm
  • Weight: 100-250kg
  • Packaging speed: 1min/pc
  • Voltage: AC380V 50Hz
  • Total power: ≤145kW
  • Air pressure: ≥0.6MPa
  • Packaging materials:
    Wrapping film / anti-rust film:
    Width: 60-90 mm
    Core inner diameter: 50 mm
    Outer diameter: 100-150 mm
    Woven tape / composite paper tape / crepe paper tape:
    Width: 60-90 mm
    Core inner diameter: 55 mm
    Outer diameter: 100-150 mm
SA-6XBZ-200 Automatic Wire Drawing & Packaging Line
Features
  • High production rate of 1 coil per minute, with stable automated wrapping
  • Reduces labor costs by over 90% and material usage by up to 30%
  • Integrated automatic weighing, label printing, and label application, with full ERP connectivity for report generation and error-free data tracking
  • PLC programmable control system with HMI interface, powered by Siemens or Mitsubishi
  • Supports a wide range of coil sizes and metal wire types
  • Manual and automatic operation modes selectable
  • Coil dimensions (width, ID, OD) can be input directly to the PLC for automatic adjustment of strapping length and coil count
  • Flexible support for different packaging materials and adjustable strapping preferences
  • Built-in error alert system with automatic alarm display
  • Sturdy steel-structured frame with independent control cabinet for long-term reliability
Optional
  • Coil centering, weighing, and coiling
  • Material conveying and packaging
  • Real-time labeling
  • Material classification
  • Temporary product storage
  • Data input for integration and traceability
  • Automated unloading

Film breakage is a common issue and often caused by poor film quality, incorrect tension settings, or sharp edges in the film path. To prevent this, use high-quality stretch film, adjust the film tension based on the product size, and regularly inspect the film path to remove burrs or sharp points that could damage the material.

The wire drawing and packaging system uses a PLC programmable control system from Siemens or Mitsubishi, with an HMI interface. By entering the coil’s width, inner diameter, and outer diameter, the system can automatically adjust both the strapping length and the number of coil loops, ensuring precise and efficient operation.
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Email: sales@gdsiao.com
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